Welcome to our Insight blog where you will find stories and announcements that pertain to the industries Pyrotek serves, from aluminium to zinc galvanizing to glass to acoustics to battery materials and more.
Pyrotek Ceramite® Floor Tiles Withstand Extreme Environments, Ideal for High-Wear Areas
by David Cole | 14 December 2021
Foundry operators and aluminium processors work to reduce downtime, and would like to avoid it altogether for something like damaged or worn floor tiles. There’s enough to worry about already with furnaces, troughs and casting stations.
Pyrotek Transfer Line is Ideal Customized Solution for Foundry in Spain – And Right on Time in Urgent Situation During Holiday Production Shutdown
by David Cole | 24 August 2021
Pyrotek delivered and installed a 19.5-meter (64-foot) transfer line (launder) with infrared heating lids at CIE C. Vilanova, a high-pressure die casting plant in Barcelona, Spain. A previously installed transfer line provided by another vendor was leading to freezing aluminium, metal overflows, and unsafe conditions.
Automotive Assembly Plant in Mexico Selects Pyrotek’s Rigid Glasweve® Filters as Standard Filter for Casting Cylinder Heads
by Andrew Carlson and David Cole | 22 April 2021
The aluminium foundry at a major automotive operation in Mexico is now using Rigid Glasweve (RGW) filters as part of its cylinder head casting process, finding after a large-scale trial that RGW reduced scrap compared with the use of ceramic foam filters (CFF).
Rigid Glasweve® Filters for Permanent Mould, Sand-Casting Improvement
by David Cole | 30 March 2021
Foundries that perform permanent mould casting and sandcasting processes today are taking advantage of yet another innovation from Pyrotek—its new Rigid Glasweve® (RGW) filtering technology.
CASE STUDY: Cable Casting Operation Turns to Pyrotek Experts For Advanced Molten Copper Transfer Solution
by David Cole | 12 February 2021
As a result of this longer lasting transfer launder, the copper caster is now in a position where maintenance has decreased and metal cleanliness has improved, delivering measurable savings.
CASE STUDY: Aluminium Plant Improves Potroom Crucible Lining Service Life by Five Times
by David Cole | 27 January 2021
A large aluminium producing plant in Turkey has found that choosing a Ceramite® refractory lining for its crucibles increased the service life of the linings by five times - and resulted in easier and reduced maintenance, along with increased efficiency and more production time.
Rigid Glasweve Replaces CFF as a Production Filter at Major Automotive Caster in Spain
by David Cole | 21 January 2021
Rigid Glasweve® (RGW) filters have been chosen as the preferred filter for the casting process, in a sand-casting application, at a major automotive parts caster in Spain, Saint Jean Industries – Valladolid (SJI).
EnerSys and Pyrotek Team Up to Compete in AFWERX Energy Showcase
by David Cole | 20 January 2021
Pyrotek and EnerSys are combining decades of technical experience and U.S.A.-manufacturing capabilities to provide an advanced, high-energy, zero-volt capable, lithium-ion battery system to meet the demands of U.S. space resiliency and deliver top performance in the space warfighting domain.
PRODUCT SPOTLIGHT: Pyrotek’s Machined Graphite Parts for Float Glass
by David Cole | 10 December 2020
Pyrotek is known internationally for its high-quality precision machined graphite parts for float glass operations. These graphite parts are relied upon to make the highest quality architectural and automotive glass products.
French Foundry Turns to Pyrotek for Critical Furnace Project Amid Health Crisis
by David Cole | 23 October 2020
When a major foundry in France, a supplier of cast parts to the country’s automotive manufacturers, needed two dosing furnaces relined, a new control system for the furnaces, and an advanced electrical cabinet, and they needed it all during a pandemic when worker health and safety was on everyone’s mind—they turned to Pyrotek.
MEET PYROTEK: Q & A with Ross McGregor, Milton Keynes, U.K.
by David Cole | 19 October 2020
As a member of the Metallurgical Services Group team, Ross McGregor is inspired each day at the R&D center by the opportunity to work on projects touching many different industries and seek to improve the performance of a vast range of products and processes.
“A role this varied can lead to transferable ideas and new products that could improve efficiency,” he says. “The role also has the scope to allow myself to develop into a world-leading consultant, providing technical assistance within the aluminium industry.”
MEET PYROTEK: Q & A with Gary Bywater, Milton Keynes, U.K.
by David Cole | 19 October 2020
Gary Bywater, a Senior Metallurgical Services Engineer at Pyrotek’s research and development center in Milton Keynes, U.K., is part scientist and part engineer. On any given day at the R&D center, you could find him in a conversation with Pyrotek colleagues from around the world, discussing and examining a challenge a customer might be facing. And at the center of that conversation and study will likely be a material, and what role it’s playing in the customer’s process.
MEET PYROTEK: Q & A with Karlis Zivtins, Milton Keynes, U.K.
by David Cole | 14 October 2020
Karlis Zivtins, a Metallurgical Services Engineer at Pyrotek’s research and development center in Milton Keynes, U.K., was drawn to service with Pyrotek’s Metallurgical Services Group (MSG) because he saw he would be working in a modern, advanced and dynamic facility that serves customer globally, providing critical metallurgical and materials analysis.
The Pyrotek Flat Flame Burner – Precise, Efficient, Uniform Priming of CFFs and Filter Boxes
by David Cole | 22 September 2020
“Along with the exceptional heating performance, testing has proven the burner is capable of preheating the largest, most-dense CFFs, even in a dual-staged design where one filter is above another," says Aleš Bláha, Project Manager at Pyrotek’s Blansko Engineering Center.
Pyrotek Coatings Expert: Right Product and Application Will Protect Your Capital Investments and Improve Your Metal Quality Now
by David Cole | 30 July 2020
Choosing the correct coating and using it wisely will extend the life of a substrate, and, the better the coating, typically the more casts obtained between recoating activities.