Welcome to our Insight blog where you will find stories and announcements that pertain to the industries Pyrotek serves, from aluminium to zinc galvanizing to glass to acoustics to battery materials and more.
Foundries that perform permanent mould casting and sandcasting processes today are taking advantage of yet another innovation from Pyrotek—its new Rigid Glasweve® (RGW) filtering technology.
CASE STUDY: Cable Casting Operation Turns to Pyrotek Experts For Advanced Molten Copper Transfer Solution
As a result of this longer lasting transfer launder, the copper caster is now in a position where maintenance has decreased and metal cleanliness has improved, delivering measurable savings.
A large aluminium producing plant in Turkey has found that choosing a Ceramite® refractory lining for its crucibles increased the service life of the linings by five times - and resulted in easier and reduced maintenance, along with increased efficiency and more production time.
Rigid Glasweve® (RGW) filters have been chosen as the preferred filter for the casting process, in a sand-casting application, at a major automotive parts caster in Spain, Saint Jean Industries – Valladolid (SJI).
Pyrotek is known internationally for its high-quality precision machined graphite parts for float glass operations. These graphite parts are relied upon to make the highest quality architectural and automotive glass products.
“Along with the exceptional heating performance, testing has proven the burner is capable of preheating the largest, most-dense CFFs, even in a dual-staged design where one filter is above another," says Aleš Bláha, Project Manager at Pyrotek’s Blansko Engineering Center.
Pyrotek Coatings Expert: Right Product and Application Will Protect Your Capital Investments and Improve Your Metal Quality Now
Choosing the correct coating and using it wisely will extend the life of a substrate, and, the better the coating, typically the more casts obtained between recoating activities.
“Our single-chamber furnace is smaller than the dual-chamber design, and by fitting under a casting station they don't take up additional floor space,” says Tomáš Mazálek, Foundry Furnaces Project Manager for Pyrotek’s Blansko Engineering Center.
Pyrotek is recognized globally as a design-and-build leader of advanced control panels for electric heating systems, gas combustion systems, and other automated control systems.
Stop losing heat and allowing profits to slip out the side of your tempering furnace. Regain greater control of temperatures inside your furnace. Pyrotek’s roller-end, side-seal refractory shapes deliver both greater efficiency and control.
Pyrotek reinforced fiberglass material (RFM®) ladles are helping foundries around the world cut way down on inclusions flowing into their finished castings, and reducing the frequency of ladle-change stoppages caused by metal sticking and wear.
Aluminium industry plants around the world have found they can improve their operational efficiency and increase profitability by using launders made with Pyrotek’s advanced strength Ceramite material, which is manufactured in a variety of blends for every specific application.
Many aluminium foundries and casthouses around the world rely on Pyrotek’s compact and portable Zen heater units to preheat refractory parts and other operational components.
Maximizing the lifetime of graphite degassing consumables is critical to decreasing downtime and improving process efficiencies.
In a charge of 40,000 pounds of prime aluminium T-bar or ingot/sow, he saw a reduction of melt times from 7 hours to 4 hours. He also saw an increase in production of 35,000-70,000 pounds in the first month of use.