Welcome to our Insight blog where you will find stories and announcements that pertain to the industries Pyrotek serves, from aluminium to zinc galvanizing to glass to acoustics to battery materials and more.
Foundry operators and aluminium processors work to reduce downtime, and would like to avoid it altogether for something like damaged or worn floor tiles. There’s enough to worry about already with furnaces, troughs and casting stations.
Pyrotek Transfer Line is Ideal Customized Solution for Foundry in Spain – And Right on Time in Urgent Situation During Holiday Production Shutdown
Pyrotek delivered and installed a 19.5-meter (64-foot) transfer line (launder) with infrared heating lids at CIE C. Vilanova, a high-pressure die casting plant in Barcelona, Spain. A previously installed transfer line provided by another vendor was leading to freezing aluminium, metal overflows, and unsafe conditions.
Automotive Assembly Plant in Mexico Selects Pyrotek’s Rigid Glasweve® Filters as Standard Filter for Casting Cylinder Heads
The aluminium foundry at a major automotive operation in Mexico is now using Rigid Glasweve (RGW) filters as part of its cylinder head casting process, finding after a large-scale trial that RGW reduced scrap compared with the use of ceramic foam filters (CFF).
Foundries that perform permanent mould casting and sandcasting processes today are taking advantage of yet another innovation from Pyrotek—its new Rigid Glasweve® (RGW) filtering technology.
CASE STUDY: Cable Casting Operation Turns to Pyrotek Experts For Advanced Molten Copper Transfer Solution
As a result of this longer lasting transfer launder, the copper caster is now in a position where maintenance has decreased and metal cleanliness has improved, delivering measurable savings.
A large aluminium producing plant in Turkey has found that choosing a Ceramite® refractory lining for its crucibles increased the service life of the linings by five times - and resulted in easier and reduced maintenance, along with increased efficiency and more production time.
Rigid Glasweve® (RGW) filters have been chosen as the preferred filter for the casting process, in a sand-casting application, at a major automotive parts caster in Spain, Saint Jean Industries – Valladolid (SJI).
Pyrotek is known internationally for its high-quality precision machined graphite parts for float glass operations. These graphite parts are relied upon to make the highest quality architectural and automotive glass products.
“Along with the exceptional heating performance, testing has proven the burner is capable of preheating the largest, most-dense CFFs, even in a dual-staged design where one filter is above another," says Aleš Bláha, Project Manager at Pyrotek’s Blansko Engineering Center.
Pyrotek Coatings Expert: Right Product and Application Will Protect Your Capital Investments and Improve Your Metal Quality Now
Choosing the correct coating and using it wisely will extend the life of a substrate, and, the better the coating, typically the more casts obtained between recoating activities.
Convinced of Pyrotek's high-performance solutions, Cometal turns to Pyrotek for the best technology in launder systems, filtration, degassing and refining.
“Our single-chamber furnace is smaller than the dual-chamber design, and by fitting under a casting station they don't take up additional floor space,” says Tomáš Mazálek, Foundry Furnaces Project Manager for Pyrotek’s Blansko Engineering Center.
Standard underheated furnaces, with submerged heating elements, deliver valuable benefits such as a 25–30 percent reduction in energy consumption compared with top-heated designs.
Pyrotek Precision Machining has a lot of versatility because of its technology and the experience and training of the team. It has machined parts for multiple other industries and will continue to do so for customers in industries like oil and gas, automotive, aerospace, agriculture and many others.