Welcome to our Insight blog where you will find stories and announcements that pertain to the industries Pyrotek serves, from aluminium to zinc galvanizing to glass to acoustics to battery materials and more.
Automotive Assembly Plant in Mexico Selects Pyrotek’s Rigid Glasweve® Filters as Standard Filter for Casting Cylinder Heads
The aluminium foundry at a major automotive operation in Mexico is now using Rigid Glasweve (RGW) filters as part of its cylinder head casting process, finding after a large-scale trial that RGW reduced scrap compared with the use of ceramic foam filters (CFF).
Foundries that perform permanent mould casting and sandcasting processes today are taking advantage of yet another innovation from Pyrotek—its new Rigid Glasweve® (RGW) filtering technology.
Rigid Glasweve® (RGW) filters have been chosen as the preferred filter for the casting process, in a sand-casting application, at a major automotive parts caster in Spain, Saint Jean Industries – Valladolid (SJI).
When a major foundry in France, a supplier of cast parts to the country’s automotive manufacturers, needed two dosing furnaces relined, a new control system for the furnaces, and an advanced electrical cabinet, and they needed it all during a pandemic when worker health and safety was on everyone’s mind—they turned to Pyrotek.
As a member of the Metallurgical Services Group team, Ross McGregor is inspired each day at the R&D center by the opportunity to work on projects touching many different industries and seek to improve the performance of a vast range of products and processes.
“A role this varied can lead to transferable ideas and new products that could improve efficiency,” he says. “The role also has the scope to allow myself to develop into a world-leading consultant, providing technical assistance within the aluminium industry.”
Gary Bywater, a Senior Metallurgical Services Engineer at Pyrotek’s research and development center in Milton Keynes, U.K., is part scientist and part engineer. On any given day at the R&D center, you could find him in a conversation with Pyrotek colleagues from around the world, discussing and examining a challenge a customer might be facing. And at the center of that conversation and study will likely be a material, and what role it’s playing in the customer’s process.
Karlis Zivtins, a Metallurgical Services Engineer at Pyrotek’s research and development center in Milton Keynes, U.K., was drawn to service with Pyrotek’s Metallurgical Services Group (MSG) because he saw he would be working in a modern, advanced and dynamic facility that serves customer globally, providing critical metallurgical and materials analysis.
Pyrotek Coatings Expert: Right Product and Application Will Protect Your Capital Investments and Improve Your Metal Quality Now
Choosing the correct coating and using it wisely will extend the life of a substrate, and, the better the coating, typically the more casts obtained between recoating activities.
Convinced of Pyrotek's high-performance solutions, Cometal turns to Pyrotek for the best technology in launder systems, filtration, degassing and refining.
“Our single-chamber furnace is smaller than the dual-chamber design, and by fitting under a casting station they don't take up additional floor space,” says Tomáš Mazálek, Foundry Furnaces Project Manager for Pyrotek’s Blansko Engineering Center.
Pyrotek is recognized globally as a design-and-build leader of advanced control panels for electric heating systems, gas combustion systems, and other automated control systems.
As manufacturers have had to reduce the number of in-house technical staff members they employ, they have grown increasingly more reliant on Pyrotek and other vendors for engineering and technical expertise.
Pyrotek reinforced fiberglass material (RFM®) ladles are helping foundries around the world cut way down on inclusions flowing into their finished castings, and reducing the frequency of ladle-change stoppages caused by metal sticking and wear.
Aluminium industry plants around the world have found they can improve their operational efficiency and increase profitability by using launders made with Pyrotek’s advanced strength Ceramite material, which is manufactured in a variety of blends for every specific application.
Many aluminium foundries and casthouses around the world rely on Pyrotek’s compact and portable Zen heater units to preheat refractory parts and other operational components.